Home   The forum   Reports
 
  The team   Impressum        
     
 
     
  Central and decentral expansion >>

Networking easy800 over distances of 1000 m >>

by Ronny Happ



General >>

Almost all contemporary automation solutions currently available require a communication bus or a information network in order to guarantee cost-effective decentralization. This is useful not only for complex control tasks, but also for smaller applications from a technical and economic point of view. In order to optimally use the advantages of decentralization, it is essential that the decentral nodes and stations also posess a certain amount of intelligence. The load on the communication network used can be thus reduced and the fieldbus which is applied is guaranteed a good deterministic behaviour.

The Moeller easy600 and easy800 control relay family are predestined for these tasks. The easy800 family offers the optimum requirements for control tasks in building engineering, mechanical engineering and device engineering fields with its logical and arithmetical functions as well as its diverse timer, counting and switching functions. With its integral NET network, the easy800 offers the control relay a comfortable, simple and cost-effective method for decentral networking of up to 8 network users. Furthermore, the easyLink interface which is well-known from the easy600 family provides the control relay with the option of locally expanding the number of inputs and outputs as well as a coupling module to the most popular fieldbus systems.


 
 
  Networking via the easy-Link interface >>

The easy800 control relay offers – as does the smaller easy600 family – an easy-Link interface for local expansion of the device. The expansion devices are simply connected directly to the basic unit via the supplied plug connector (Fig. 1).

Figure 1


With the aid of the easy200-easy coupling module from Moeller, relatively inexpensive decentral I/O expansions up to 100 m (30 m are guaranteed by Moeller) can be implemented.

Figure 2


In addition, this interface offers the possibility of connection to common fieldbus systems such as CANopen, DeviceNet, ASi and Profibus DP via a diverse range of communication modules. With these modules, it is ultimately possible to integrate the control relay in complex automation solutions. By selecting one of the fieldbus systems on offer here, the easy control relay can be used as an intelligent node in a communication network with master or button based control.
Figure 3


Networking via the easy NET >>

The easy800 device family offers a further additional NET interface on each module in order to implement a relatively complex but very cost-effective communication network for up to 8 users. Furthermore, the easyLink functionality already described can of course still be used. Practically no wishes go unfulfilled with the planning and implementation of an intelligent, high-performance and still affordable
open communication system.

Figure 4

When examined from the point of view of the ISO/OSI reference model, the physical and data security layers of the NET network protocol correspond exactly with the CAN protocol. For this reason, the considerations with regard to data transmission speeds and the associated maximum bus expansion apply.

Figure 5

The commonly available CAN physical transmission media can be used for the hardware-based implementation as well as for the engineering of an NET - communication bus. However, special demands are placed on the copper cables with a bus length of a possible 1000m. Additionally, the transmission speed must be drastically reduced (see AWA and manual for easy800). A technical alternative to copper cables is offered however by fiber-optic cables. A much greater expansion of the bus can be achieved with the aid of two copper/fiber-optic cable converters (CU-FO) and the respective fiber-optic conductor between the repeaters. A CU-FO converter of this type is offered by IXXAT.

A significant advantage of this form of networking is the significantly higher transmission speed (baud rate). Using this approach, it is possible to network two easy800 devices at a distance of up to 2000 m and to have a loss in speed equivalent to the loss with a comparable conventional network having a length of 30 m.



Costs of networking >>

The installation and maintenance costs can be significantly reduced by using fieldbus systems with measurement and control engineering. However, it is important to determine the bus system which is most suitable for the application at hand before initial usage. A comparison of purely technical data is generally not sufficient in order to protect the investment made. The availability of field-tested devices and the developments on the market are two further points that should also be taken into consideration.

Of course every automation solution has its price. The design engineer who is involved in planning a system is also responsible for this price. It is therefore essential that a critical examination of the costs and benefits is undertaken to justify use of the network selected.

The prices listed in the following are only intended to provide a rough guideline of the implementation of a communication fieldbus based on copper cables or on an alternative fiber-optic system.

     
 
Components required with fiber-optics
Components Price
2 FO repeaters 300 Euro
4 plugs 100 Euro
1000 m fiber-optic cable (two-core) approx.3000 Euro
Total: approx. 3400 Euro
Manufacturer of plug and FO repeaters: www.ixxat.de
Using copper cable
Components Price
1000 m copper cable
Type: L-02YS (ST) CY 2x2x1.5 VI
approx. 2800 Euro
Total: approx. 2800 Euro
Manufacturer for the selected cable: www.wgd-ag.de
     
         
         
         
  Return to the overview

     
       
   
  © 2003 by easy-Forum.net